OEE (Overall Equipment Effectiveness)

A cost-effective way for any size business to identify the overall equipment effectiveness of any or all production lines.

Identify
Losses

Progress
Production

improve
productivity

Valuable and cost-effective tracking

Do you gather data but lack insight that impacts business decisions? Do you know how well your facilities or time and material are utilized?

As a manufacturing best practice, OEE allows you to gain important insights on how to systematically improve your manufacturing. Identifying losses, bench-marking progress, and improving productivity allows you to identify the overall equipment effectiveness of any or all production lines. Most importantly, this solution can prove itself with no need for capital expense budgets.

Built on the Ignition platform from Inductive Automation, IOEE from Integrity Control Services can deliver the critical information you need to control your production as efficiently as possible. Call or email today to learn how much information you can capture from a single machine or how we can help you collect your data enterprise-wide.

How OEE with ICS works

Contact Us

We review your application and suggest where to start collecting data

Fast Set-Up

We set up your system on site in two weeks or less

Get Actionable Insight

Learn more about your process than you ever thought possible

Do you need help with a project? We’re problem solvers, ready to put our expertise to work for you. Call us and see what is possible.

Benefits of IOEE

Suggested Applications

“ICS is very responsive, professional and always cheerful. Knowledge on the scope of work is top notch. You will not find a controls company that is more willing and dedicated to go the extra mile to supply exactly what the end user desires."
- John
How quickly do we see data if we implement an OEE system?

One of its most powerful features, it is possible to capture, interpret and fully leverage manufacturing process data directly from the plant floor, in real time.

Can the OEE system be applied to our staffing?

Data collection can be tied to shifts, machines, or even individual operators. This enables the most efficient scheduling for daily shifts, holidays, or peak seasons.  Shift reporting allows last-minute staffing decisions to be made with data as current as the last minute!

What is IOEE?

Built on the Ignition platform from Inductive Automation, IOEE is our proprietary way to make OEE cost-effective for any size business.

How is the OEE system used by our operators?

Operators have an easily accessible overview screen that keeps track of progress throughout each shift.  Hourly breakdowns of downtime, parts produced, expected parts produced and rejected parts produced give specific, valuable feedback about the operator, machine, and parts supply. 

Can we customize the OEE system?

Yes, and we can help you figure out the best setup for your need. You can set up customizable downtime codes and the top five codes entered are visible and tied to downtime duration. 

How flexible is the OEE system?

Overall Equipment Effectiveness is displayed as a combination of operator performance, machine availability, and part quality.  Shift reports are generated and delivered automatically, anywhere you choose. Raw data is available as well, so you can run your own KPI calculations.

Get the most from your data

Built on the Ignition platform from Inductive Automation, IOEE from Integrity Control Services can deliver the critical information you need to control your production as efficiently as possible. Learn how much information you can capture from a single machine or how we can help you collect your data enterprise-wide.