Allen-Bradley Conversions & Upgrades

Why you should choose Integrity Control Services to upgrade your obsolete Allen Bradley PLC5 Controller

Allen-Bradley PLC5 Upgrade

The Allen-Bradley PLC5 series has been a reliable industrial automation controller for decades. However, with the discontinuation of support and replacement parts, businesses relying on PLC5 hardware face significant challenges, including potential production downtime and increased maintenance costs.

Why Choose Integrity Control Services for Your Allen-Bradley HMI Programming?

1. Factory Talk View Specialists.

ICS has extensive experience programming and supporting Allen-Bradley HMI platforms, including FactoryTalk View ME (PanelView Plus) and FactoryTalk View SE for SCADA and distributed systems. We know how to build clear, efficient, and operator-friendly interfaces that align with your process.

2. Seamless Integration with Logix PLCs.

Because ICS also specializes in ControlLogix and CompactLogix PLCs, we design HMI applications that are tightly integrated with your PLC tags, alarms, and diagnostic structures. That means faster response times, easier navigation, and smarter control.

3. Clean, Intuitive Screen Design.

We don’t just make screens—we make high-performance HMIs. ICS designs applications that minimize operator error, prioritize situational awareness, and streamline workflows through clear layouts, consistent navigation, and effective use of alarms, trending, and data displays.

4. Support for Legacy and Modern Platforms.

Whether you’re using PanelView Plus 6, PanelView 5000, or migrating from older systems like PanelView Standard, ICS can help with development, conversion, or upgrades—while preserving screen logic and historical data where needed.

5. Troubleshooting & Modifications.

ICS provides onsite and remote HMI troubleshooting, helping resolve issues like communication faults, display bugs, alarm silencing problems, or malfunctioning macros. We can also make quick adjustments to logic or layout based on field changes.

6. Standards-Based Development.

Our HMI programming follows ISA-101 and industry best practices for clarity, consistency, and safety. That includes alarm prioritization, color standards, and diagnostic consistency across screens.

7. Operator Training & Documentation.

ICS doesn’t just build and go—we train your team on how to use and maintain the HMI. You’ll also receive documentation including tag databases, screen maps, and backup procedures.

8. Rapid Deployment Across Texas and Beyond.

Whether you’re in Dallas, Houston, Austin, or anywhere in between, ICS provides fast, responsive HMI support both onsite and remotely—to keep your operation running smoothly.

Allen-Bradley PLC5 Conversion

If you’re still using PLC5 controllers, a full conversion to a modern Allen-Bradley system, such as ControlLogix, is a smart investment. A conversion involves migrating from outdated hardware to contemporary, high-performance controllers that enhance efficiency and reliability.

Benefits of a PLC5 Conversion

Enhanced Processing Power – Modern controllers deliver improved performance and faster execution times.
Better Connectivity – Upgrading ensures compatibility with modern networking protocols such as Ethernet/IP.
Increased Longevity – Newer controllers are supported by Rockwell Automation, ensuring long-term reliability and serviceability.

Allen-Bradley SLC500 Upgrade

The Allen-Bradley SLC500 series, while once a robust and widely used system, is now obsolete. Companies relying on SLC500 hardware risk increasing maintenance costs and reduced efficiency.

Why Choose Integrity Control Services for Your Allen-Bradley SLC500 Upgrade?

Customized Upgrade Strategies – We assess your system’s unique needs and develop a migration plan that maximizes efficiency.
Reduced Risk of Failure – Upgrading eliminates the risk of component failures that could lead to costly downtime.
Improved Performance – Our solutions integrate state-of-the-art technology, providing superior processing capabilities.
Seamless Data Migration – We ensure a smooth transition of data and programming from SLC500 to your new system.

Allen-Bradley SLC500 Conversion

A full SLC500 conversion involves replacing legacy hardware with modern Allen-Bradley controllers, such as CompactLogix or ControlLogix. This transition brings improved functionality, better connectivity, and long-term support.

Key Benefits of an SLC500 Conversion

Allen-Bradley MicroLogix 1000 Upgrade

The Allen-Bradley MicroLogix 1000 is an entry-level controller that, while effective, has become outdated and is no longer supported. Upgrading is crucial to maintaining system reliability.

Why Choose Integrity Control Services for Your MicroLogix 1000 Upgrade?

Modernization – We replace your obsolete MicroLogix 1000 with an up-to-date CompactLogix or Micro800 controller.
Enhanced Functionality – Improved processing power and additional features optimize your automation system.
Seamless Integration – Our team ensures that the upgraded controller integrates flawlessly with existing infrastructure.
Long-Term Cost Savings – Avoid rising maintenance costs by transitioning to a supported platform.

Allen-Bradley MicroLogix 1500 Upgrade

The MicroLogix 1500 is another legacy controller that needs replacement due to obsolescence. Upgrading to a modern system is a proactive step toward ensuring operational efficiency.

Advantages of Upgrading Your MicroLogix 1500 Controller

Better Data Handling – Modern controllers offer superior data management capabilities.
Greater Connectivity Options – New controllers support Ethernet/IP and other modern communication protocols.
Higher Processing Speeds – Enhanced processing capabilities improve cycle times and system performance.

Allen-Bradley Data Highway Plus (DH+) Upgrade

Data Highway Plus (DH+) was once a widely used communication network, but it has become obsolete. Upgrading to a modern Ethernet-based system is essential for ensuring reliability and interoperability with contemporary equipment.

Why Choose Integrity Control Services for Your Data Highway Plus Upgrade?

Seamless Transition – We migrate your DH+ network to Ethernet/IP without disrupting operations.
Increased Speed and Reliability – Modern networks offer higher bandwidth and more robust data transfer capabilities.
Future-Proofing – Ethernet-based systems provide long-term viability and ease of integration with future technologies.
Reduced Maintenance Costs – Eliminating outdated network components lowers operational costs.

Allen-Bradley ControlNet Upgrade

ControlNet is another legacy network that, while effective in its time, has now been replaced by Ethernet-based solutions. Businesses that continue to use ControlNet face increasing difficulties in maintenance, support, and system expansion.

Why Choose Integrity Control Services for Your ControlNet Upgrade?

Effortless Migration – We design and implement a migration path that minimizes disruption.
Enhanced Performance – Modern networks offer greater speed, reliability, and scalability.
Improved Security – Upgraded networks have superior cybersecurity protections against threats.
Long-Term Support – Transitioning to Ethernet/IP ensures ongoing support from Rockwell Automation.

Upgrading or converting your obsolete Allen-Bradley hardware is essential for maintaining operational efficiency, reducing risks, and improving system performance. Integrity Control Services specializes in seamless migrations, ensuring that your transition to modern technology is smooth and cost-effective. Contact us today to discuss your upgrade needs!