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Extruder Retrofit Success Story

Retrofit solutions for extruders to boost reliability, efficiency, and control.

Challenge

The customer had an obsolete control system on their extruder, winder, and thermoforming lines.

The customer asked Integrity Control Services to develop a low cost retrofit package.

Services

Results

Working with the customer to solve this problem, Integrity Control Services was able to:

  • Create both a field retrofit and new panel solution.
  • Upgrade the old DC drive and motor to AC technology.
  • Remove old mercury relays from cabinet and replaced with Solid State Controls.
  • Replace antiquated HMI controls with Integrity Control Services easy to use extrusion controller.
  • Upgrade the old tension control system on winders to new open loop technology.
  • Upgrade the obsolete servo controls with Rockwell Kinetix servos.

Relevant Industries

Packaging →

Benefits of rebuilding:

  • More reliable extruder.
  • Reduce downtime by eliminating old DC motor.
  • Improved operating efficiencies.
  • Up to date extrusion control system.
  • Easy to train new operators.
  • Improved tension control on winder.
  • Better quality rolls.
  • Higher throughput.
  • Less scrap.
  • Increased profitability.
  • Local and Nationwide stock on parts.