Case Study: Manual Control System

A concrete pipe manufacture had a manual control system that was installed in the 1970’s and was failing frequently. Was there a way to automate this outdated machinery?

Challenge

A concrete pipe manufacture had a manual control system that was installed in the 1970’s and was failing frequently.

The customer asked ICS to automate the system with new PLC, HMI and Drives. ICS worked with Plant Engineering and Operator to fully understand process and come up with an automated solution.

Services

Results

Our automated solution resulted in ICS:

Creating an automated control system utilizing Rockwell Automation.
New PLC & HMI controls.
Converting a labor-intensive job into a simple job for any employee.
Replacing eddy current clutch system.
Installing smaller control enclosures into air-conditioned area.
Installing new DC drive cabinets specified by customer.
Developing a custom PLC and HMI software for application.

Relevant Industries

Benefits:

Lower ownership costs
More energy efficient system
More employees capable of running line
More reliable system
Less downtime
Lower scrap due to operator error

Case Study: Manual Control System

A concrete pipe manufacture had a manual control system that was installed in the 1970’s and was failing frequently. Was there a way to automate this outdated machinery?

Challenge

Services

Results

Relevant Industries

Benefits:

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